CREATING CONNECTIONS BETWEEN HUMAN AND MACHINE
About Printed Circuit Boards
Printed circuit board is a very common and important part in human daily used electrical and electronic products. It is the provider for the connection of electronic components.By its rigid and or flex features, the printed circuit boards can be divided into rigid circuit boards which we usually called it as PCB and flexible circuit board which we usually called as FPC. Expect for the PCB and FPC, there are another three kinds of circuit boards too. They are rigid-flex circuit board, silver printed polyester circuit film(PCF) and ITO etched circuit film(ITOCF).
LuphiTouch can produce various kinds of organic flexible PET circuit boards which can be used for membrane switches, capacitive sensros, conductive circuits, electronic skins etc. In addition, we also established stable and long term strategic cooperation relationship with our local advanced PCB/FPC factories, and can provide superior quality with competitive prices PCB, FPC and rigid-flex PCB products to our end clients. Our circuit boards business covers from low-middle to middle-high end full applications. We also have our own EMS production lines which can provide PCB assembly service and further integrated EMS service for our end clients.
LuphiTouch can produce various kinds of organic flexible PET circuit boards which can be used for membrane switches, capacitive sensros, conductive circuits, electronic skins etc. In addition, we also established stable and long term strategic cooperation relationship with our local advanced PCB/FPC factories, and can provide superior quality with competitive prices PCB, FPC and rigid-flex PCB products to our end clients. Our circuit boards business covers from low-middle to middle-high end full applications. We also have our own EMS production lines which can provide PCB assembly service and further integrated EMS service for our end clients.
Sourcing Printed Circuit Boards Here For Your Projects
LuphiTouch is an ISO9001, ISO13485, ISO45001 and ISO14001 certified manufacturer, which can provide various kinds of printed circuit board products to meet the different needs from our end clients all over the world.
PCB Membrane Switches
For the resistive membrane switch, the circuit layer is usually siliver printed PET circuit.
But for some special applications it usually asked to use PCB circuit. Compared with PET circuit, PCB is more rigid which can have additional support function. In addition, PCB has more better reliability and more higher stability than PET circuit. Of course PCB's cost is much higher than PET circuit. So PCB circuit boards are also usually used in membrane switches for medical, aerospace, marine, military, industrial control, automotive etc. fields which have very high reliability requirement for human machine interface keypads and switches.
* The common used PCBs for membrane switches are usually single side and double sided, seldome using multi-layer ones;
* The PCB used for membrane switch somestimes need assemble bolts;
* Once assembled PTH components on PCB, then its front side should be trimed as flat as possible to avoid any bumps happened after laminated top graphic overlay;
FPC Membrane Switches
The FPC here we usually mean the coper flexible circuit board, not PET circuit, althougth it is flexible too. From above we have known that the circuit of membrane switch is usually PET, but for some high-end applications, it usually asked to use FPC circuit. Different with PET by printed silver circuit traces, for FPC it is etched copper traces which has more better reliability and more higher stability. By the way, it also has more lower loop resistance. But its cost is very higher than PET circuit. The FPC circuit membrane switches are usually used for medical, military, aerospace, marine, telecom, Automobile etc. industries. In addition, if the keypad dimension is not big enough, and there are many buttons and LEDs which caused no enough room to make circuit layout by PET circuit, then we also usually suggest to use double sided FPC circuit.
* The common used FPCs for membrane switches are usually single side and double sided ones;
* The common used FPC's thickness for membrane switch is 0.125mm;
* Can assemble other electronic components on it, like LEDs, resistors, capacitors, Ics etc.
A high-quality Interconnection Technique
ACF Bonding means Anisotropic Conductive Films Bonding which is used for soft to rigid assembly in electronics assembly industry.
ACF or ACF tape is an epoxy adhesive system used for electronics industry, which is used to bond Chip ic/COF ic/FPC to the LCD(Glass)/PCB/Film/FPC etc to make electrical and mechanical connections between them. Recently, flex-on-board interconnection has become more and more popular for mobile electronic applications.
In the current trend of electronics assembly, flexible on-board (FOB) assembly has attracted more and more attention due to its important role in replacing traditional physical contact based socket type interconnects. For the traditional socket type interconnection, there are three main disadvantages, including: physical contact, large package size, and low package density. But ACF bonding no need of any phisical connectors which can save much time for flex assembling to flex and flex assembling to rigid. In membrane switch industry, the tail exit position is usually located at the middle of the keypad and also no enough room to assemble phisical connector, then ACF bonding can solve this problem. It can laminate the flex PET or FPC cable to rigid PCB soldering pad directly and the lamination area is flat.
ACF Bonding Advantages:
* ACF interconnect offers cost savings by substituting conventional mechanical connectors or soldering interconnect.
* ACF interconnect allows low height and fine pitch which enables high density and miniaturizing of assembly.
* ACF special conductive particle is made from environmental friendly material (ROHs compliance). It provides good metalic bonding.
ACF Bonding means Anisotropic Conductive Films Bonding which is used for soft to rigid assembly in electronics assembly industry.
ACF or ACF tape is an epoxy adhesive system used for electronics industry, which is used to bond Chip ic/COF ic/FPC to the LCD(Glass)/PCB/Film/FPC etc to make electrical and mechanical connections between them. Recently, flex-on-board interconnection has become more and more popular for mobile electronic applications.
In the current trend of electronics assembly, flexible on-board (FOB) assembly has attracted more and more attention due to its important role in replacing traditional physical contact based socket type interconnects. For the traditional socket type interconnection, there are three main disadvantages, including: physical contact, large package size, and low package density. But ACF bonding no need of any phisical connectors which can save much time for flex assembling to flex and flex assembling to rigid. In membrane switch industry, the tail exit position is usually located at the middle of the keypad and also no enough room to assemble phisical connector, then ACF bonding can solve this problem. It can laminate the flex PET or FPC cable to rigid PCB soldering pad directly and the lamination area is flat.
ACF Bonding Advantages:
* ACF interconnect offers cost savings by substituting conventional mechanical connectors or soldering interconnect.
* ACF interconnect allows low height and fine pitch which enables high density and miniaturizing of assembly.
* ACF special conductive particle is made from environmental friendly material (ROHs compliance). It provides good metalic bonding.
Soldering assembly is a very common and standard technology in PCBA industry. But for membrane switch assembly, it is not common and also not easy. As we know the circuit layer for membrane switch is usually a completed Polyester or FPC layer. The "completed" here means the circuit tail (also called cable) is a part of the circuit layer, which is not a separate one. But for some special applications, for example, the tail exit position is not designed at the keypad border but at the middle of the keypad for the end equipment's needs or the circuit layer of the membrane switch is the rigid PCB and no enough room to assemble phisical connector, then we have to produce the separate FPC or FFC or PET cables and also need assemble the separate cable to the membrane switch circuit.
How to make this assembly? Except for the ACF bonding technology mentioned above, there is another mathod which is just the soldering technology common used for PCBA industry. As we know the membrane switch is very thin and it also need a flat backsurface, otherwise it is hard to be assembled on customer's equipment. So it becomes very important to control the soldering surface finishing. It must be flat, and as short as to the circuit level. LuphiTouch has mastered this soldering technology and can guarentee the soldering quality of our manufactured interface switch products.
Advantage: More stronger at soldering PINs;
Disadvantage: Easy to broke at soldering area and also hard to control its flatness at the soldering area;
How to make this assembly? Except for the ACF bonding technology mentioned above, there is another mathod which is just the soldering technology common used for PCBA industry. As we know the membrane switch is very thin and it also need a flat backsurface, otherwise it is hard to be assembled on customer's equipment. So it becomes very important to control the soldering surface finishing. It must be flat, and as short as to the circuit level. LuphiTouch has mastered this soldering technology and can guarentee the soldering quality of our manufactured interface switch products.
Advantage: More stronger at soldering PINs;
Disadvantage: Easy to broke at soldering area and also hard to control its flatness at the soldering area;